Policies, procedures and best practices are provided by members and not endorsed as official Made Safe materials.

Members who have developed policies, procedures and other safety-related documents are encouraged to share with the larger community. Please email info@madesafe.ca if you have any materials to share.



Ball Crimper

General Assembly Procedures

Windscreen Panel Assembly Procedure

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Air Equipment

Tools and Hoses

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Blast Machine Abrasive Drum Handling Procedure

Blast Machine Troubleshoot

Tumble Blaster Procedure

South Paint Line Blast Machine Operation Procedure

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Calibration & Tests

5 Stage Wash Chemical Operating Procedure


Blast Pre-treatment Quality Assurance Specification

Mitutoyo Series 180 Protractor Calibration

Coating Thickness Gauge

Paint Cure

Completing Part Check Procedure

Paint Equipment Tests

Depth Micrometer

Pencil Hardeness Gauge Operating Procedure

Dial Indicator Calibration Procedure

894 pH Controller

Dial Test Indicator

pH Meter

Digital and Dial Caliper

Precision Square

Digital Multimeter Operating Procedure

Shank Checking Procedure

Fluke Multimeter Operating Procedure

Sprayer Tank Inspection Procedure

Gloss Meter Operating Procedure

Total Dissolve Solids Meter

Hach One Conductivity/ TDS Meter

Wash Conductivity/ TDS Controller

Liquid Paint Analysis

Wet Film Thickness Procedure

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Fall Protection Policy

Fall Protection Policy (pdf)

Fall Protection Policy (word document)

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Chemical Information

Battery Changing & Charging Procedures for Electric Forklifts

Flammable Solvent Handling

Changing Chemical Tote Tanks Procedure

Propane Tank Changing & Handling Procedure

Chemical Safety & Handling Practice

Spill Response Procedure

Spill Response Guide

Spill Response Policy

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General Information & Practices

Air Bander Procedure

Hearing Conservation Program

Air Equipment Safety (Tools & Hoses)

Hose Cutting Procedure

Arc Flash Procedure

Housekeeping Procedure

Assembly/ Packaging Area Standards

Loading Area Standard

Back Safety

Portable Ladder Safety

Basic Computer ManMan System

Sample Contractor Checklist

Cell Phone Policy

Sample Contractor Visitor Package

Contractor’s Release and Agreement

Tool Sharpening & Measuring Responsibilities

Electric Angle Grinder Practice

Torch Handling Procedures From Sabre 3000

Electrical Safety Equipment Tools & Cords

Yard Equipment Safety & Training Procedures

Hand Tool Safety

Power Outage

Inclement Weather Procedures

Critical Job / Task Inventory

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ANSI & ISO Standards for Decals

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Machines & Related

24000 Clutch/ Brake 1.1.1 Procedure

Mubea Ironworker Blade Change Safety & Operating Procedure

6″ Jointer Procedure

Multi-Spindle Drill Safety & Operating Procedure

Three Roll Bender Safety & Operating Procedure

Multi-Spindle Drill Robotics 550 Trip Cell Production Procedures

Bench & Pedestal Grinder Practice with Ring Test Procedure

Nut Drive (SDX) Procedure

Brake Press Procedure

Operation Procedures for Installing & Removing Core Drills

Brake Tooling Insertion, Setting, Removal Procedures

Pedestrian Forklift Rules

Broaching Machine

Pivot Housing Press Procedure

550 Casting Pneumatic Drill Tap Safety & Operating Procedure

Plasma Cutting Torch Safety & Operating Procedure

Chamfering Machine Safety & Operating Procedures

Plate Shear Safety & Operating Procedure

Cincinnati VMC Set-up & Operating Procedure

Pneumatic Die Grinder

CNC Lathes Procedure

Polyurethane Machine Procedure

CNC Saw & Autosaw Safety & Operating Procedure

Press Safety & Operating Procedure

Compactor Safety & Operating Procedures

Press Wheel Spool Broaching Machine Safety & Operating Procedure

Cut off Saw

Punch Jig Procedure

Danley Press Set Up Procedure

Punch Press Safety & Operating Procedures

Roller Machine Guarding

Die Set Procedure

Random Orbital Air Sander Procedure

Die Set Safety & Operating Procedure

Rush 250 A Drill Grinder

Disk and Belt Sander

Single Spindle Drill

Small Pipebender

Haas VMC Boring Procedure

Spray Boom Procedure

Haas VMC Machine

Spring Compressor (SDX) Procedure

Heckert Mill Machine Safety & Operating Procedure

Tapmatic Tapping Heads

Tillage Clevis Bender

Hydraulic Die Splitter Safety & Operating Procedure

Trip Casting Boring Machine Safety & Operating Procedure

Ironworker Safety & Operating Procedure

Trip Casting Bushing Press Safety & Operating Procedure

Kent KCS-6311D & Proth Surface Grinder Safety & Operating Procedure

Trip Casting Boring Mill Safety & Operating Procedure

Kent KCS-6311D & Proth Surface Grinder

Trip Casting Testing Procedures

Landis Threader Safety & Operating Procedure

Trip Channel Bender Safety & Operating Procedure (350lb)

Lathe Feeding Tube Safety & Operating Procedures

Trip Channel Bender Safety & Operating Procedure (500lb)

Machine Lockouts

Trip Spring Compressor Safety & Operating Procedures

Manual Lathe Procedure

Unitool Punch Units Punch Sharpener

Manual Lathe

Vertical and Horizontal Belt Sanders

Minister Press Start Up Procedure

VMC Set-Up & Operating Procedure

Milling Machine

Miter Saw Procedure

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Equipment Service Log Procedure

Projects Department Spray Booth

Floor Sweeper Procedure

Resetting Honeywells Procedure

Maintenance Lock Out Procedure

Sprinkler System Re-Charge Procedure

Maintenance Tagging Procedure

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Material Handling

Bagging Procedures

Loading Hoist Operating Procedure

Battery Changing and Charging Procedure for Electric Forklifts

Pallet Lifter Safety and Operating Procedure

Caddy Cart and Hitch Load and Unload Procedure

Perma-Lift Magnet

Crate and Pallet Lumber Charts

Pivot Toolbar Load and Unload Procedure

Crate Building Procedure

Plate Lifter Safety and Operating Procedures

Crating Procedure

Safety Limits – Weight and Size

Heavy Harrows Loading Procedure

Safety Limits For Hook and Conveyor

Heavy Harrows Unloading Procedure

Scissor Lift Truck Safety and Operating Procedure

Hoist/ Jib Crane Safety Inspection

Sling Safety

Hoist Loading Instructions

Tank Paint Line Wheelabrator Airblaster Operating Procedure

Hub Loading Procedure

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Burn Off Oven

Oven Cleaning Procedure

Dry-off and Cure Oven Start Up and Shutdown Procedure

Paint Hook and Rack Cleaning – Burning Operator Procedure

Dry-off and Cure Oven Systems Operating Procedure

Tank Paint Line Oven Cleaning Procedure

Loading Cart Into Oven

Tank Paint Line Powder Booth/ Ovens PM Procedure

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Paint & Related

Pencil Hardening Gauge Operating Procedure

Painters Shift Checklist

Barring and Strapping Procedure for South Paint Line

Posi Tech Coating Thickness Gauge

Blast, Paint, Wash-Emergency Shutdown

Fluke 70 Series II Multimeter- Paint Operating Procedure

Powder Booth New Cartridge Seasoning Procedure

Gloss Meter Operating Procedure

Powder Booth-Operating and Maintenance Procedure

Greenlee DM-210 Digital Multimeter Operating Procedure

Powder Output Test-Paint booths

Inktank Paint Procedure

Powder Paint Booth Fan Motor Removal

Line Laser 3000 Line Painting Procedure

Powder Painting Procedure

Liquid Paint Analysis

Press Wheel Dipping Process Instruction

Liquid Paint Booth Procedure

Procedures to Repair or Refinish the Interior of Service Repaint Air Seeder Tanks

Liquid Paint Mixing Application Procedure

Receiving Powder Paint -Quality Assurance Procedure

Liquid Paint On-Line Information Record Sheet

Repaint Parts

Loading Paint Line Procedures

South Paint Line Colour Change Procedure

Lock out procedures for all Paint Lines

North Paint Line Oven Cleaning Procedure

Tank Paint Line 1330 Plus 1740 & 2340 Tank Prepping Procedure

Oily material pre load for all Paint line

Tank Paint Line Colour Change Procedure

Paint Booths- Powder Adding Procedure

Tank Paint Line Granular Tank Prepping

Paint Cure

Tank Paint Line Paint Cure Inspection

Paint Department Panel Testing

Tank Paint Line Powder Booth & Ovens P.M. Procedure

Paint Equipment Tests Operating Procedure

Tank Paint Line Powder Output Test

Paint Gun Maintenance Checklist

Tank Paint Line Quality Assurance Standards

Paint – Gun Powder Output Test

Tank Paint Line Spot Repaint

Paint Line Safety Audit

Tank Paint Line Tank Pretreatment Inspection

Paint Receiving Procedure

Tank Paint Line Tank Repaint Procedure

Paint Safety Audit

Tank Paint Line Tank Washing Procedure

Paint – Tagging Shortage

Wet Sanding-Possible Paint folder

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Quality Related

5500 Caddy cart-hitch Quality Assurance Procedure

KANBAN-Restock Procedure

Graindrill Hopper & Lid Quality Assurance Procedure

EPL 1200 Series Planter Bar Quality Assurance Procedure

Quality Control For Packaging Department

Field Sprayer Quality Assurance Procedure

Pivot Tool Bar Quality Assurance Procedure

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Robotic Welding Programming Training Guide

Trip Robot

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Training – Audits – Orientation

Cash Audit Request Form 2015

Policy on Standards and Training

Confined Space Entry Procedure

Procedure Changes Requests

Emergency Evacuation/In-House Shelter Checklist

Sample Orientation Form

Employee Orientation

Safety Audit

Safety Audit 2

Safety Audit 3

Safety Audit 4

Safety Audit 5

Employee Orientation2

Employee Training Guideline For Supervisors

Forklift Training

Heat Stress Standard Example

Line Planning Procedure

Paint Line Safety Audit

Safety Gap Analysis Request Form 2015

Paint Safety Audit

SMS Self Assessment Tool

Work Hazard Permits Procedure

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Washing & Related

3-Stage Wash Operating Procedure

Model Hi 943500B Hanna Conductivity TDS Controller

3-Stage Wash Titration

Paint Department Pre-treatment Slow Drain Procedure

5 Stage Wash

Panther Portable Electric PressureWasher Safety & Operating Procedure

5-Stage Wash Operating Procedure

pH meter Operating Procedure

Pressure Washer Operating Procedure

5-Stage Wash System Operating Procedure

Pressure Washer Operating Procedure 2

5 Stage Wash Pretreatment Parameters

Pretreatment Info and Troubleshooting Guides

5 Stage Wash Pretreatment Parameters 2

Tank Paint Line Pretreatment Information

5 Stage Wash Titration Procedure

Tank Paint Line Wash Pretreatment Parameters

5 Stage Wash – Chemical Controller Operating Procedure

Tank Paint Line Wash Titration Procedures

5 Stage Wash -Preventative Maintenance Procedure

Wash Pretreatment Parameters

894 pH Controller Operating Procedure

Wash Cleaning Procedure

Hach One Conductivity-TDS Meter

Wash Start Up Procedure

Hanna Hi 9034TDS Total Dissolve Solids Meter

Wash Titration Equipment Service Log Procedure

Maintenance Pretreatment Dump and Desludge

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Protecting Workers from Welding Fumes

Welding Exposures in Manitoba

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